Beston fully continuous pyrolysis plant is more popular in the market than batch pyrolysis plant and semi-continuous pyrolysis plant because of the high degree of automation and larger capacity.Speaking of the high degree of automation, it is equipped with automatic feeding and discharging system, which can realize feeding materials on one side and discharging slag from the other side continuously.
It can handle waste tyres, waste plastics, waste rubber products, oil sludge and so on. So to ensure the working efficiency, the raw material should reach the standard. For waste plastic, the water content should be low, and we can equip the dryer for you if you need dry the waste plastic. For waste tyre, it should be processed into 50 mm small pieces by the tyre crusher. If you want to use it to dispose the medical waste, you should firstly clean and disinfect the medical waste.
1.The 3D layout of BLL-30
2.The output percentage and usage
3.Workflow of Beston Continuous Pyrolysis Machine
1. The processed raw material is put into the pyrolysis reactor automatically. When the inner temperature of the pyrolysis reactor reaches related degree, the oil gas will be generated.
2. Then the oil gas goes into the manifold firstly. In the manifold, the heavy oil gas will be liquefied into heavy oil and drop in the heavy oil tank. The light oil gas rise up to the condenser, and then be liquefied into oil. In the hydroseal, the combustible gas will be desulfurated and cleaned then recycled to heat the pyrolysis reactor.
3. The smoke produced when heat the reactor will be cooled down, then enters the de-dusting system. In the spraying tower, the smoke will go through the water washing, water spray, and ceramic ring adsorption, so the smoke can meet the EU environmental protection and emission standards.
4. As for the carbon black, it will be discharged by the auto screw discharger.
4.Advantages of Beston Fully Continuous Pyrolysis Plant
1. It adopts tube type condenser.
It can increase the cooling efficiency thanks to the larger cooling area and better cooling effect.
2. Its reactor is stable and not rotary, which makes the temperature rise and pyrolysis react quickly.
This special design makes the whole pyrolysis process much more efficient and the energy saving. Thus the investment in the energy is lower.
3. The security design can not only protect the workers, but can also protect the environment.
The casing can ensure that the high temperature will not cause harm to the workers. And the alarming system can ensure that the workers have a safe working condition.
4. It can run for 24 hours a day without a stop and there is no need to cool down the reactor before the second batch.
5. The benefits the plant can bring about is a key.
You can sell the pyrolysis fuel oil, carbon black directly, and you can also improve the quality of the carbon black and pyrolysis oil to let them have a higher market value. For the pyrolysis oil refining, we can provide you with waste oil distillation machine. As for the carbon black processing, Beston carbon black processing plant for sale is available. The combustible gas we have mentioned before can heat the pyrolysis reactor after the recycling process, which can also reduce your investment in energy.
If you do not want to invest a lot in the labor cost, and the scale of the waste you want to dispose is large, then this plant can be your best choice. You can come to visit us to have a closer look about how the plant works.
|Working method||Batch||Semi-continuous||Fully continuous|
|Operating pressure||Constant pressure|
|Reactor rotate speed||0.4 turn/minute|
Not rotary type
|Space for mechine(L*W*H)||30*10*10m||30*10*10m||40*10*10m||45*25*10m|
Free get the E-catalog of Beston Continuous Pyrolysis Machine
usually needs 40HC*3+40FR*1+40OT*2 for BLL-20 model
About 30 working days after your first deposit
1.Design the installation drawings according to your site.
2.1 year warranty, engineers available to service at any time.
3.Periodical call visit, to make sure there is no problems of the equipment.
4.Design specific maintainence program according to different situation of your plant.
5.For each set of waste tire pyrolysis system, one technician will be sent to guide your installation, test the machine and train your workers. Besides, we will provide one month's service for free.
Beston (Henan) machinery Co., Ltd. is an enterprise specializing in sludge carbonization equipment,waste pyrolysis plant, oil distillation plant and carbon black processing plant.
Having been in this field since 1998, abundant ecperience enable us to solve your any problems ,we promise you high-end products and first-class service.
Welcome your visit and support to Beston Continuous Pyrolysis Machine
Hope to have the chance to cooperate with you in the near future.
Q: How you can clean the emission to meet environmental standard?
A: 3 layers of dedusting system-alkali liquor wasing+ceramic filtering+alkali liquor sprayers. Extra gas from reactor will be recycled into furnace for heating, it will be cleaned by specific device before to be burned of cause. Ash and odor are also well prevented as the pyrolysis system is totally sealed, sepcially for continuous running plants.
Q: Can tire and plastic be mixed to be processed?
A: Generally, we don’t recommend you to mix them. Tire and plastic need different temperature and time to be processed. If you put them together, much fuel will be wasted. Besides, the quality and rate of final oil will also change.
Q: What’s the difference between continuous pyrolysis plant and intermittent pyrolysis plant?
A: They are different in the following aspects:
For the continuous type, the feeding of raw materials and discharging of slag are both automatic. While for the intermittent type, these two processes are manual.
For the continuous type, the feeding hole is very small, so the pretreating system is needed to cut the raw materials into small piece. While the intermittent type does not need this device.
The continuous plant can operate for some time without stop. While for the intermittent plant, the reactor must be cooled before the second batch.
Q: What’s the usage of the Pyrolysis oil? Can it be used in vehicles?
A: (1) The pyrolysis oil is fuel oil and can be used as fuel in some heavy industry factories, such as glass factory, power plant factory, aluminum factory and so on.
(2) If you want to use the oil in vehicles, you may need the distillation plant. It can distill the pyrolysis oil into diesel.