BESTON 6 ton model waste plastic pyrolysis oil plant
Our pyrolysis machine can convert waste plastic, tyre and rubber etc into fuel oil in normal pressure. In general, we can get 1 ton fuel oil with 2.5 tons waste tyre or plastic, the fuel oil can be refined throught the oil distillation machine to the diesel, gasoline, and machine oil. Zero emission, high efficiency, our pyrolysis plant not only can resolve the problem of the waste plastic/tyre and pollution, but also can bring substantial benefits for you. We can also supply
• Carbon Black Processing Plant
Raw Material
| Available raw materials of pyrolysis plant | |
| Raw materials | Oil yield rate |
| PE | 95% |
| PP | 90% |
| PS | 90% |
| Plastic cable | 80% |
| Submarine cable | 75% |
| Plastic bag | 50% |
| ABS | 40% |
| Leftovers of parper | Wet 15-20%, dry 60% |
| big tire | 45-50% |
| small tire | 35-40% |
| house garbage | 35-50% |
| rubber cable | 35% |
| sole | 30% |
| PET | NA |
|
NO. |
Name |
Percentage |
Usage |
|
1 |
Tyre oil |
50% |
• can be sell directly. |
|
• make diesel and gasoline by use oil distillation machine. |
|||
|
• can be as fuel. |
|||
|
2 |
Carbon black |
30% |
• can be sell directly. |
|
• make fine carbon by the carbon black grinding equipment. |
|||
|
• make carbon brick by briquetting equipment. |
|||
|
3 |
Steel wire |
12% |
• can be sell directly. |
|
• make steel bloom by hydraulic press-packing |
|||
|
4 |
Combustible gas |
8% |
• can be as fuel heating the reactor |
|
• extra gas also be storage as fuel for other heating. |
Advantage features
1.The first in the world to have created the new heating structure that combined the advantages of burning the reactor and heating the main reactor by hot air.
2.The technology of avoiding the reactor of being burnt through by reforming the furnace, which will lengthen the life span of the main reactor for 2 to 3 years which saves quite amount of money for customers to maintain and update the continuous and batch used tire pyrolysis equipment, and reduces the rate of depreciation of WJ-6 tire recycling equipment.
3.The technology of improving the oil output by another 5% with the same machine.
Environmental friendly
1.Totally sealed reacting system, and slag discharging system, which prevent odor and ash releasing out.
2.Extra gas purifing system, remove chemical and impurity then recycle it into furnace for heating, clean and energy recycling.
3.6 generation hot some cleaning system, configured with filtering tank, liquid cleaning chamber, liquid sprayers and chimney, make emission meet EU standard. Please refer the scene picture of our Turkey factory:
Energy saving
1.Latest heating system, combined hot smoke heating and fire directly heating. improve heating effeciency for 20% and save energy for 15-20%.
2.New designed reactor case, with particular thermolith and asbestos cover. Increase life time and make reactor get heated uniformly.
3.Specific reactor case cover, keep kcal from transmited to air in workshop.
Operation security measures:
1.Auto alarm system for over temperature and pressure.
2.Auto pressure releasing system to keep emergency situations into safty.
3-Auto operating control panal keep operator from high risk area.
DISTILLATION MACHINE
We are producing two kinds of machine as following:
A--- Intermittent oil distillation plant; B--- Continuous oil distillation plant.
The end product should be diesel kerosene and gasoline when the raw material is crude oil. The capacity of distillation machine ranges from 6 tons per day to 100 tons per day.
Advantages:
1.Latest operating tech that can improve 5% output.
2.Latest heating system and warm keeping design which can save fuel 20--30%.
3.All sealed and auto feeding and slag discharging system, available in 350 degree temperature condition.
4.This model is for processing crude petroleum, used oil and pyrolysis oil into gasoline, diesel oil, kerosene, asphalt and heavy oil.
5.The output should be above 75%, water percent affect the data obviously.
We will provide the most reliable, safest mode of transportation, in order to make machine arrived at destination timely.
Installation and training-our company will send one technician for each set of machine for guiding your installation, testing the machine and training your workers.
About us
Beston (Henan) machinery Co., Ltd. is an enterprise specializing in sludge carbonization equipment,waste pyrolysis plant, oil distillation plant and carbon black processing plant.
Having been in this field since 1998, abundant ecperience enable us to solve your any problems ,we promise you high-end products and first-class service.
Welcome your visit and support to our biomass carbonization furnace
Hope to have the chance to cooperate with you in the near future.
♦Over 15 years experience in waste rubber/plastic/tyre/medical waste pyrolysis industry and used oil refinery industry
♦Over 300 running plant all over the world maket, for instance: India, Malaysia, Philippines, Indonesia, Thailand, vietnam, Pakistan, South Africa, Jordan, turkey, Poland, Russia, Canada, South Koran, Peru, Colombia...
♦Experienced engineers is available for any problems you may meet.
♦R&D Department to insure the constantly research the new technology to improve the quality and oil yield efficiency.
♦we promise provide lifelong maintainance and parts supply service for customers.
1111111111111111111111111111111111111111111111111
Q: How you can clean the emission to meet environmental standard?
A: 3 layers of dedusting system-alkali liquor wasing+ceramic filtering+alkali liquor sprayers. Extra gas from reactor will be recycled into furnace for heating, it will be cleaned by specific device before to be burned of cause. Ash and odor are also well prevented as the pyrolysis system is totally sealed, sepcially for continuous running plants.
Q: Can tire and plastic be mixed to be processed?
A: Generally, we don’t recommend you to mix them. Tire and plastic need different temperature and time to be processed. If you put them together, much fuel will be wasted. Besides, the quality and rate of final oil will also change.
Q: What’s the difference between continuous pyrolysis plant and intermittent pyrolysis plant?
A: They are different in the following aspects:
For the continuous type, the feeding of raw materials and discharging of slag are both automatic. While for the intermittent type, these two processes are manual.
For the continuous type, the feeding hole is very small, so the pretreating system is needed to cut the raw materials into small piece. While the intermittent type does not need this device.
The continuous plant can operate for some time without stop. While for the intermittent plant, the reactor must be cooled before the second batch.
Q: What’s the usage of the Pyrolysis oil? Can it be used in vehicles?
A: (1) The pyrolysis oil is fuel oil and can be used as fuel in some heavy industry factories, such as glass factory, power plant factory, aluminum factory and so on.
(2) If you want to use the oil in vehicles, you may need the distillation plant. It can distill the pyrolysis oil into diesel.
2222222222222222222222222222222222222222222222222222222
1. Where have you installed working plants? &What is the feed stock for these plants?
Place installed working plants: Poland, India, Malaysia, Turkey, nearby our factory , etc.
Feed stock for these plants: waste plastic, rubber, tyre, etc.
2. How soon can a visit be arranged to see a working facility as well as your production factory?
Any time we are waiting for you to see a working facility nearby our factory, sir.
3. When can we arrange a meeting or teleconference to discuss your system in detail?
Ready to arrange a meeting or teleconference to discuss details at any times.
accompany with you to visit the factory. If time rest, we can go to visit the scenic spots together.
4. What is the fuel source for your heating system? We would prefer natural gas or electric.
Fuel source for heating system: coal, charcoal and wood,natural gas or electric.
The feasibility analysis for electricity heating: The reactor will not be heated uniformly, that will limited the processing time and effects (oil output rate,quality and reactor life time discount varying degrees), so you are not suggested to use this way to heat.
5. Have you worked with engineers in the US regarding air quality and permits?
We have got CE and ISO certificatin. Surely get permits in the US.
33333333333333333333333333333333333333333333
1. How many tons per day can your systems process?
For our tire pyrolysis machine, we have 3 standard models.
Batch system: Model WJ-6(6T/D); Model WJ-8(10T/D); Continuous system; Model WJ-9(20T/D);
For our continuous waste tire pyrolysis plant is configured with tyre shredder system, auto feeding system, auto carbon&steel discharging system. The plant can be fed material and discharge carbon & steel automatically and sealed, under 350 degree temperature.
*1-. About our 20 tons continuous waste tire pyrolysis plant, it can work continuously with scheduled maintenance(once one or two weeks). So the plant can work 25 days per month.
*2-. The operating details for 20 tons per day: first feeding(5 tons material)→pyrolysis process→second feeding(5 tons material)→pyrolysis process→slag discharging for 2 hours→third feeding(5tons material)→pyrolysis process→the last feeding(5tons material)→slag discharging totally. And for20 tons capacities, about 24 hours will be needed in total.
2. I need to know the Quality of the Fuel Oil and Carbon Black produced. I need chemical test/analysis reports for both.
Enclosed the SGS report of fuel oil and carbon black in the file, pls check.
3. Will it process tires whole or shredded tires only?
Batch system: Model WJ-6(6T/D); Model WJ-8(10T/D); Continuous system; Model WJ-9(20T/D);
For our Manual system, if the diameter of the whole waste tire is under 1.2m, we could process the whole tire directly. While, for our continuous system, beforeprocessing them, we need to using the tire shredder to cut the whole waste tire into piece—30cm-50cm, then using the auto feeding system to send them into the reactor to process.
4. What is the total operational space, including maintenance clearances required per each system?
The smallest occupied area of Model WJ-6(6T/D) or Model WJ-8(10T/D) is 10m*30m*10m(L*W*H), while the smallest occupied area ofModel WJ-9(20T/D) is 10m*40m*10m(L*W*H).
Generally the size of 2000 square meters for the factory is enough. If it is convenient, could you send us the layout of your factory, then based on the layout of your factory, we could design the layour of the whole production line for you.—Comment from our engineer.
carbonization
1). What is your business model, Trading company or factory?
We are a factory since 1998, with 16 years’ experience in this industry. all our machines are manufactured by ourselves, factory direct sales. We have our own professional technology team and skilled after-sales service department.
2) What is the carbonization rate?
This carbonization rate can reach to 95%.
3). Could you offer complete Urban Biomass Garbage machine production line?
W e will provide you everything except the civil work.
4). Where is your factory located? How to get there?
We are located in Zhengzhou city, Henan province, China, which is near to the airport-- Zhengzhou Xinzheng International Airport (the Airport Code is CGO), from the airport to our office, it just need 35 minutes.
We will pick you up at the airport, book the hotel in advance for you if you need, accompany you visit our running machine and make a demonstration.
5). How can we distinguish different quality of rice husk?
Depending on the content of C in market prices also varies:
Distinguish different quality of Carbonized rice husk can use our hands rub, if they are broke into granular solid black, and do not knead dough, gritty, it means that the quality of Carbonized rice husk is very good.
After rubbing, if they become ashen, it tells us that the quality is quite low. It will play an adverse impact on the steel if we used in steel making.
